Wednesday, 20 June 2012

Softgel Encapsulation Machine

Softgel Encapsulation Machine

Application
Softgel encapsulation is easy to swallow, store and carry. It also has the features of fast disintegration, nice appearance, and better dissolution. It is therefore increasingly preferred by more and more people. Our softgel encapsulation machine is capable of injecting a certain amount of oily liquid, suspension and pasty mass into capsules to form soft gel tablets of different sizes, shapes and colors. It is characterized by high productivity, precise injection, stable performance and high yield. It is now widely used in the manufacture of medicines, health care products, cosmetics, paintballs and many more products. Supported by two technology patents of, our softgel encapsulation machine is provincially approved and CE certified.
Characteristics
1.soft gel encapsulation machine is of high productivity. It could produce 300 million pills each year (Tested on the No.8 oval shape, 24 hours / day, 300 days/year).
2. It adopts an advanced linear driving system at the injecting part to ensure a filling deviation rate within 2%.
3.  softgel encapsulation machine is also equipped with a water cooling system to avoid air pollution.
4. Fine oil supplying technology is used to lubricate the gelatin. This greatly minimizes the consumption rate of the lubricating oil.
5. It employs FDA authorized food conveyer as the capsule delivery system. It is clean, non-adhesive and easy to maintain.
6. Its mould is made of aviation alloy material which has a surface that is specially processed to increase its durability.
7. It employs an automatic feeding system for the supply of capsules and material.
8. It has a precise and convenient dial gauge to help indicate the capsule thickness.
9. This softgel encapsulation machine uses a high voltage power supply to avoid insufficient driving power in cases where the material is of a thick density.
10. All the parts that are exposed to the medicine or gelatin are made of harmless materials. These materials will not fall off or contaminate the medicine.
Main Technical Parameter
RJWJ-115 RJWJ-185 RJWJ-200 RJWJ-250
Rotary Speed of Die Roll 0-4rpm Stepless Frequency Conversion 0-5rpm Stepless Frequency Conversion 0-5rpm Stepless Frequency Conversion 0-5rpm Stepless Frequency Conversion
Supplying Volume for Flow
Single-pillar Pistol
0-1ml 0-2ml 0-2ml 0-2ml
Filling Volume Tolerance ±2% ±2% ±2% ±2%
Power 4KW 6.5KW 7.5KW 16.5KW
Pillar Quantity 8 12 12 20
Overall Dimension 600×850×1650mm 790×920×2100mm 1500×1150×2000mm 2300×1275×2400mm
Weight 650Kg 980Kg 1050Kg 2800Kg
Workflow of Soft Gelatin Capsule
RJWJ-115
RJWJ-115
Main Technical Parameter
RJWJ-115 RJWJ-185 RJWJ-200 RJWJ-250
A 1050 1300 2100 2850
B 1500 3500 3500 4650
Dosage Tank
Dosage Tank
Application
It is used to prepare mixed gelatin for the encapsulation process of the softgel encapsulation machine.
Characteristics
1. It comes with three stainless steel inter layers, which help to accurately control the temperature of liquid medicine.
2. It is equipped with a specially-made paddle to ensure quick agitating and mixing
3. It carries out smooth discharging and is easy to install and maintain.
Main Technical Parameter
PL-250 PL-450 PL-600
Effective capacity of inner tank 250L 450L 600L
Effective capacity of inter layer 65L 95L 120L
Working temperature Room Temperature -100℃ Room Temperature -100℃ Room Temperature -100℃
Power of stirring motor 0.55KW 1.1KW 1.1KW
Mixing speed 60rpm 60rpm 60rpm
Pressure -0.09~0.1Mpa -0.09~0.1Mpa -0.09~0.1Mpa
Overall dimension Φ806×2400mm Φ1006×2450mm Φ1208×2550mm
Weight 350kg 750kg 1000kg
Gelatin-melt Tank
Gelatin-melt Tank


Gelatin-melt Tank
Application
It is used to prepare mixed gelatin to be used in the softgel encapsulation machine.
Characteristics
1. It has three inter layers of stainless steel, which help to safely speed up the heating process while consuming low energy.
2. It has a large capacity, strong mixing power and large output.
3. It carries out smooth discharging and is easy to install and maintain.
Main Technical Parameter
RJ-250 RJ-600 RJ-900
Effective capacity of inner tank 250L 600L 900L
Effective capacity of inter layer 65L 120L 170L
Working temperature Room Temperature -100℃ Room Temperature -100℃ Room Temperature -100℃
Power of stirring motor 1.1KW 2.2KW 3KW
Mixing speed 35rpm 40rpm 32rpm
Pressure -0.09~0.1Mpa -0.09~0.1Mpa -0.09~0.1Mpa
Overall dimension Φ806×2400mm Φ1208×2450mm Φ1408×2550mm
Weight 350kg 1000kg 1250kg
Tumble Dryer
Tumble Dryer
Application
This tumble dryer is used to dry pressed capsule pills released from the main softgel encapsulation machine.
Characteristics
1. Our tumble dryer is made of stainless steel, with 4 sections in each line. Each section is provided with an independent driving system, which helps carry out both clockwise and anticlockwise drying at will.
2. It does not require any lubrication, avoiding any contamination that may be caused by lubricants. This also makes the softgel encapsulation machine easy to maintain.
3. The inner wall of this tumble dryer is polished to avoid sharp corners. This helps to increase the qualification rate.
4. It is fitted with a high power fan to eliminate the moisture present in the capsule shells.
5. The whole machine is conveniently designed for easier maintenance, installation, and operation. You can dismantle any part of the machine easily without affecting the regular operation of the whole softgel encapsulation machine.
Main Technical Parameter
DGZL-400 DGZL-470
Size ф400 X 640mm Ф470 X 720mm
Rotate speed 8rpm 8rpm
Power 0.37 Kw 0.37 Kw
Speed of motor 1450rpm 1450rpm
Fan delivery 2 X 1000m3/h 4 X2500 m3/h
Effective capacity 40L 70L
Loading capacity 55Kg 100Kg
Pill quantity 55000 pills(8 OV) 100000 pills(8 OV)
Overall dimension 1250 X 510 X 850 mm 3300 X 580 X 1130 mm
Weight 105Kg 400Kg
Different Capsules
Softgel Moulds
Gelatine recycle machine
Gelatine recycle machine
Heat-insulated gelatin preservation tank
Heat-insulated gelatin preservation tank
Colloidal mill
Colloidal mill
Output of Roll moulds
Shape Model RJWJ – 115 RJWJ – 185 RJWJ – 200 RJWJ – 250
Number of cavities Output at medium speed (pill/hour) Number of cavities Output at medium speed (pill/hour) Number of cavities Output at medium speed (pill/hour) Number of cavities Output at medium speed (pill/hour)
Oval 4 114 17100 260 46800 286 51480 714 85680
8 85 12750 207 37200 230 41400 585 70200
20 52 7800 120 21600 140 25200 334 40080
Oblong 4 86 12900 217 39060 236 41400 554 66480
8 64 9600 182 32760 206 37080 468 56160
20 48 7200 115 20700 138 24840 315 37800
Round 8 83 12450 210 37800 231 41580 590 70800



1 comment:

  1. The design and information in this blog is useful, to share knowledge with community is a good idea, this way one can get good response and traffic.

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